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BARRY CAVINAW

Senior Director of Engineering | Director of Engineering

A versatile engineering leader with extensive experience guiding teams through the full product development lifecycle—from concept to commercialization. Known for pioneering innovative strategies and solutions that bridge the gap between R&D and operational excellence. Skilled in identifying and cultivating strategic partnerships, managing budgets, and driving cross-disciplinary collaboration to advance process innovation and system optimization.

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  • Led a critical R&D design project that significantly enhanced customer engagement and contributed directly to the company's growth trajectory.

  • Spearheaded international redesign efforts, reducing component fittings by 25% and manual bending by 80%, resulting in substantial savings in both assembly time and costs.

  • Collaborated on the creation of a smart part numbering system, achieving a 15-20% reduction in part usage and streamlining design time by approximately 10%.

  • Directed a PLM system migration within 6-8 months on a $100K budget, improving data accessibility and operational efficiency.

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Currently located in Portland Metro, Oregon.

Open to travel, on-site, remote and hybrid. 

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EXPERIENCE

EXPERIENCE

May 2024 – Present

Self-Employed - Contract/Consultant

Currently, I am self-employed, working as a Senior Mechanical Engineer on contract assignments. My role allows me to leverage my extensive engineering experience to solve complex technical challenges across various projects. In addition to my engineering work, I also serve as a consultant, utilizing my expertise to support the growth of the plastics recycling industry—an area I helped pioneer at my previous employer. This dual role enables me to apply both my hands-on engineering skills and strategic insights to drive innovation, improve processes, and create impactful solutions in a sector that aligns with my values and professional background.

After my previous employer underwent a workforce reduction, I found myself at a crossroads. This unexpected transition, which came shortly after personal challenges, provided me with a unique opportunity for reflection and growth. During this time, I took a step back to assess my past experiences, both the successes and setbacks, and identify areas for personal and professional development.

This period of introspection has allowed me to refine my skills, set new goals, and chart a clear vision for the next phase of my career. I’m now actively seeking opportunities where I can apply my expertise, contribute meaningfully, and create an impact in an industry that aligns with my values and aspirations.

November 2023 – Present

Career Break / Layoff

April 2019 – October 2023

Director of Engineering

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Championed cross-functional collaboration with CEO, CTO, leadership, and industry partners to crystallize growth opportunities, nurturing a culture of innovation and entrepreneurship within the team. Fostered team expansion by strategically sourcing and integrating top talent through a rigorous interview process. Steered the development, implementation, and management of departmental budgets, ensuring the seamless operation of process engineering, controls, and systems development, underpinned by a robust technical writing support framework.

January 2015 – March 2019

Engineering Manager

Developed partnerships to create a machine learning framework for waste stream processes and logistics. Steered a skilled team of engineers through next-generation design processes and deployments, successfully managing a significant department budget. Navigated project management while ensuring departmental contributions were both innovative and efficient, upholding the highest standards of engineering excellence.

September 2012 – December 2014

Mechanical Engineer

Contributed extensive mechanical engineering expertise to pioneering waste-to-product solutions. Diligently designed and managed lab-scale operations, pilot plant troubleshooting, and design initiatives for large-scale commercial facilities, consistently improving operational outcomes and driving innovation in renewable energy processes.

May 2010 June 2013

Systems Engineer

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Executed advanced chemical and semiconductor systems engineering as a critical member of an industry-leading firm. Leveraged interdisciplinary collaboration and cutting-edge technology to enhance product efficiency, quality, and cost-effectiveness for high-purity applications.

Results

RESULTS

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80%

Orchestrated international redesign efforts, cutting component fittings by 25% and manual forming by 80%, resulting in substantial assembly time and cost savings.

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20%

Collaborated on a smart part numbering system, leading to a 15-20% reduction in part usage and streamlining design time by approximately 10%.

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$100K

Directed a PLM system migration within 6-8 months on a $100k budget, improving data accessibility and operational efficiency.

Expertise

EXPERTISE

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  • Data Analysis

  • Best Practices

  • Budget Management

  • Business Strategy

  • Change Management

  • Client/Vendor Relations

  • Continuous Process Improvement

  • Cost Reduction

  • Cross-Functional Teams

  • EH&S

  • Employee Development

  • Intellectual Property

  • ​Process Safety Management (PSM)

  • Leadership

  • Lean

  • Materials Handling

  • Operations

  • Process Analysis

  • Process Design

  • Process Improvement

  • Process Reengineering

  • Product Development

  • Project Management

  • R&D

  • Strategic Roadmaps

  • Systems Design & Engineering

EDUCATION

EDUCATION

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(BS) Mechanical Engineering

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Meet Cynthia

MEET BARRY

Personal Growth & Knowledge

- Health and Fitness: Nutrition, Exercise, BioChemistry, Physiology
- Human Behavior: Philosophy, Psychology, Sociology, Logic/Rationality, Thinking about Thinking
- Technology: Blockchain/Cryptography, Digital Privacy/Security, Edge of Science
- Worldly View: History, Geopolitics, Humanity
- Outdoors: Mountains, Forests, Beaches, Water
- Aviation 

Q & A

Q & A

What is your management style?

I believe in adapting my management style to meet the unique needs of individuals while also ensuring the success of the team. Some individuals prefer autonomy and participation in decision-making, while others may thrive with more direction. My approach is fluid—focused on fostering both personal growth and team cohesion.

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For instance, with engineers, I strike a balance between providing independence and oversight. I trust them to take ownership of their work, but I stay involved, offering guidance and checking in periodically. I also believe in allowing space for controlled failure—learning from mistakes with minimal impact—because it fosters growth and innovation. Ultimately, I listen closely to their needs and adjust my approach to help them succeed

Who are your main influences?

My influences come from a wide range of thinkers who have shaped my approach to leadership and decision-making. I’ve been inspired by Socrates and Aristotle, who focused on understanding human behavior and asking the right questions to guide actions. I also look to figures like Descartes for his emphasis on clear, logical thinking, and Isaac Newton, whose principles of systems and optimization have shaped how I approach team processes and efficiency.

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What I find valuable about these thinkers is not just the ideas themselves but how their work teaches us to think critically, collaborate effectively, and solve problems strategically. I adapt these timeless lessons to today’s leadership challenges, helping me guide teams, encourage growth, and create systems that support success.

What is your strategy for getting your team a high standard of work?

I believe in empowering my team to be self-sufficient while recognizing that different people respond to different approaches. While the goal remains the same for everyone, the path to achieving that goal can vary based on individual strengths and working styles. The key is to foster a sense of ownership over both the work and the process.

I encourage an entrepreneurial mindset where team members feel confident to engage in open dialogue, especially when there are discrepancies or differing opinions. It’s important to understand each side of an argument before making decisions, as this promotes informed choices and mutual respect.

From a practical standpoint, a key output for engineering teams is the development of clear, governing documentation that guides both the team and the broader organization. This ensures that best practices are in place, allowing for effective peer review and efficient progress without slowing down innovation. I also recognize that some areas—especially those involving safety, regulatory compliance, or risk management—require extra diligence to ensure the highest standards are maintained.

Can you talk about a time when you had to negotiate with a customer? What did you do? What was the outcome?

Early on, most of my business negotiations were with industries trying to get involved in chemical recycling, driven by the growing societal push to address waste polymers. These conversations often involved challenging their initial ideas about what was possible. I had to help them realize that, much like many industries in their early stages, we couldn’t expect 99% pure outcomes right away. Instead, we had to focus on the long-term goal—building partnerships and setting realistic expectations around the integration of the process at scale.

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I worked with them to understand that the journey toward those high-purity outcomes was going to take time and involve a lot of challenges along the way. It wasn’t about perfection in the beginning, but about steady progress, collaboration, and aligning on what was possible given the current state of technology.

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Although it took time for them to fully buy in, the result was ongoing engagement at various levels, with several projects kicking off in engineering design and construction. Ultimately, this led to the process being brought closer to the marketplace.

Tell me about a time you needed to gain the trust and support of your peers in order to be successful in something.

Early in my time with an operational team, I faced the challenge of gaining their trust and support. I was new to the team and lacked a deep background with the system they were working on. They were skeptical of my understanding, especially since their previous experiences had led them to observe results that didn’t align with standard engineering principles. I was caught between trying to reconcile their observations with these principles while proving myself capable.

Their concerns eventually reached my supervisor, who questioned my abilities. To overcome this, I focused on building trust over time. I dedicated myself to really listening to their perspectives and finding common ground. I made sure to respect their experience while gradually helping them see the system through a broader lens. As a result, I earned their trust, and they began to recognize my judgment. Even though they still voiced concerns, our relationship shifted to one of mutual respect.

This experience taught me the importance of building trust under pressure, especially with cross-functional teams. The process of listening, respecting different viewpoints, and gradually proving myself not only helped me gain their trust but also improved our overall communication and collaboration.

Interests & Hobbies

INTERESTS & HOBBIES

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LEARNING

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OUTDOORS

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TEACHING

Testimonials
CONTACT
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